TUTTI | Explore the Production Process of Hinges
Hinges are the unsung heroes of our everyday lives, providing the necessary flexibility and durability to countless items from doors to furniture. We'll take you through the intricate process of hinge production, revealing the craftsmanship and technology that goes into creating these essential components.
In-House Core Component Production
At TUTTI factory, we take pride in the self-sufficiency of our production process. We manufacture our core hinge components in-house, ensuring quality and consistency. This includes:
Stamping: Precision stamping to form the hinge leaves and knuckles.
Injection Molding: Creating complex shapes for parts like the housing of the hinge.
Spring Production: Crafting springs that provide the necessary tension for smooth operation.
Damping Manufacturing: Producing dampers that control the speed of the hinge's closing action.
Surface Treatment
After the components are formed, they undergo a critical process—surface treatment. We employ advanced electroplating techniques to apply a protective coating to the hinge parts. This not only enhances their aesthetic appeal but also provides corrosion resistance and durability.
Assembly with Automation
Our assembly process is at the forefront of innovation. Utilizing our proprietary automated production equipment, we are able to manufacture, assemble, and package hinges with precision and efficiency. This automation ensures consistent quality and reduces the potential for human error.
Quality Assurance
Every hinge undergoes rigorous testing. We perform endurance tests to ensure the hinge can withstand repeated use and salt spray tests to verify its resistance to corrosion. These tests guarantee that our hinges meet international standards for longevity and user experience.
Reliable Warehouse Storage Services:
Our hinges are stored in our state-of-the-art warehouses, ensuring they are kept in optimal conditions until they are ready for distribution. Our storage services are designed to maintain the integrity and quality of the product, providing our customers with peace of mind.
The journey from raw materials to a finished hinge is a testament to the dedication and expertise of TUTTI. Each step of the production process is carefully monitored and controlled to produce hinges that are not only functional but also reliable and long-lasting.
